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Model MD95100 Remote Digital Hot Metal Detector (HMD) Technical Info

MD95100

Description Technical Info Housing
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The following is technical data, specifications and dimensions on the Moduloc MD95100 line of Remote  “All-in-One” Hot Metal Detector. The MD95100 utilizes a modular electronic controller, flexible armored fiber optic leads and interchangeable remote lenses.

 

Additional Technical Information

To accommodate variation in bar temperature and background IR, various precise threshold are programmable via covered switches from 270°C to 1,000°C to ensure reliable switching with reference to both the displayed background and product IR signal. Furthermore, response time is programmable from 1ms to 250ms to accommodate black spots on the bar.

The MD95100 incorporates a remote self-check facility remotely energized by closed contacts that lights up an internal IR LED to switch the detector and verify its' outputs operate correctly.

The MD95100 will operate from either 80-240 VAC or 24VDC power input. Standard outputs include a cradle relay, a fast reed relay and both NPN/PNP transistor outputs.

 

Specifications

Sensing Element

Germanium Diode

Supply Voltage

110 VAC ± 15% 50/60 Hz  and 24 VDC ± 15%

Power Indication:

Red LED

Power Consumption

5 VA

Function Indication

Green LED

Operating Temperature

-20°C to +60°C  (-4°F to 140°F)

Remote Self-Check

Single wire to 24 DVC internal line

 Storage Temperature

-25°C to +75°C  (-13°F to 167°F)

I.R. Threshold settings

Selector switch selectable in 50°C steps between 300°C to 550°C (572°F to 1022°F)

Output (#1)

Relay Output (N/O) 250 VAC, 8A20 mSec response time

Min/Max I.R. Threshold settings

Down to 270°C (518°F) and up to 750°C (1382°F) using internal adjustment

Output (#2)

Switch selectable NPN & PNP Outputs, N.O., 500 mA, 45 V, 2A peak

Response Time:

2  msec. min to 200 msec max., dip switch selectable.

IR Analog Output

0 - 6 VDC, non-linear, for aiding in alignment

 

 

Smallest Detectable Product when utilizing a ½° x 25° Lens

The table below identifies the minimum % of vertical field of view required with hot steel at stated temperature for it to be repetitively  detected.

Indicative Preset Thresholds

Steel
Temp.

Nominal 350°C Preset Trip

Nominal 450°C
Preset Trip

400°C

10%

Not Detectable

450°C

5%

100%

500°C

1%

60%

600°C

1/2%

20%

800°C

Less than 1/2%

Less than 5%

 

 

Remote Lenses:
Type FR Precision Slit Rectangular Lens
FRO FOV: ½° x 5°,  Cast Aluminum Housing, Air Purged & Air Cooled,   Ambient Temperature Rating: -20°C to +120°C without air cooling and max. temp: +160°C with air cooling.
FR1 FOV: ½° x 15°,  Cast Aluminum Housing, Air Purged & Air Cooled,   Ambient Temperature Rating: -20°C to +120°C without air cooling and max. temp: +160°C with air cooling.
FR2 FOV: ½° x 25°,  Cast Aluminum Housing, Air Purged & Air Cooled,   Ambient Temperature Rating: -20°C to +120°C without air cooling and max. temp: +160°C with air cooling.
   
Type SR Stainless Steel Slit Lens
SR FOV: 2° x 15°; Stainless Steel Housing, rated 400°C (752°F)
   
Stainless Steel Tubular Lenses
F2 FOV: 2° Spot, 25mm diameter Stainless Steel Housing, rated 180°C (356°F)
F4 FOV: 4° Spot, 25mm diameter Stainless Steel Housing, rated 180°C (356°F)
F7 FOV: 7° Spot, 25mm diameter Stainless Steel Housing, rated 180°C (356°F)
H1 FOV: 1° Spot, 25mm diameter Stainless Steel Housing, rated 400°C (752°F)
H2 FOV: 2° Spot, 25mm diameter Stainless Steel Housing, rated 400°C (752°F)
H4 FOV: 4° Spot, 25mm diameter Stainless Steel Housing, rated 400°C (752°F)
H7 FOV: 7° Spot, 25mm diameter Stainless Steel Housing, rated 400°C (752°F)
   
   
High Temperature Quartz Rod Lens
Q1 FOV: 1° Spot, Stainless Steel Housing, rated 1000°C (1832°F) ambient, 1300°C (2372°F) radiant
   

Click Here for Information on Series 9000 Remote Lenses that can be used with the Model 95100 HMD

 
Optic Cables:
LG-XX-AB Fiber Optic Cable, Tubular, Flexible, Armored Stainless Steel Outer Sheath,  2 meters to 15 meters in 1 meter length, 180°C (356°F) Rating
LGH-XX-AB Fiber Optic Cable,  Tubular, Flexible, Armored Stainless Steel Outer Sheath,  2 meters to 15 meters in 1 meter length, 400°C (752°F) Rating
LG-XX-CB Fiber Optic Cable, "Fishtail" Flexible, Armored Stainless Steel Outer Sheath,  2 meters to 15 meters in 1 meter length, 180°C (356°F) Rating (for use with Slit Rectangular Lenses
LGH-XX-CB Fiber Optic Cable, "Fishtail" Flexible, Armored Stainless Steel Outer Sheath,  2 meters to 15 meters in 1 meter length, 400°C (752°F) Rating (for use with Slit Rectangular Lenses
 
 
Mounting Accessories:
BPA-07 Standard Tubular Lens Mounting Block, Aluminum construction, provides air cooling and purging
PST-01 Air Purged Tubular Lens Holder, Stainless Steel construction provides air purging for 1° lenses
PST-07 Air Purged Tubular Lens Holder, Stainless Steel construction provides air purging for 2°, 4° & 7° lenses
PWST-01

Water Cooled & Air Purged Tubular Lens Holder, Stainless Steel construction provides water cooling and air purging for 1° lens.

PWST-07

Water Cooled & Air Purged Tubular Lens Holder, Stainless Steel construction provides water cooling and air purging for 2°, 4° & 7° lenses.

ACP-1199 Shrouded Lens Holder, Stainless Steel construction, provides air cooling and air purging for Part No. Q1 Quartz Lens
LSS-36 Universal Swivel/Lift Mounting Stand. Provides 25 mm height adjustment, +/- 45° vertical swivel and up to 360° horizontal rotation.
SLB-A Standard “L” Mounting Bracket, Provides Horizontal adjustment and +/- 45° Vertical adjustment.
 
 

MODULOC® Technology - The Total Sensor Solution

The MODULOC® Model MD95100 Remote Hot Metal Detector (HMD) Sensor is part of the MODULOC® Steel Mill Sensor Group

• Replacement for Hubbell Remote Series 4000 Photo-Switch • Replacement for Hubbell Sensors Parts List • Replacement for Hubbell 9388 Pathfinder Hot Metal Detector • Replacement for Hubbell 9700 Long Range Proximity Sensor • Replacement for Hubbell 9800 Hot Metal Detectors • Replacement for Hubbell 9900 Hot Metal Detectors • Replacement for Hubbell 9900 Hot Metal Detector Remote Lenses •

 

 

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Direct replacements for Hubbell / Euclid, Type 9207 High Speed Detectors, Type 9800 Hot Metal Detector and Type 9900 Hot Metal Detector, Type 9700 Long Range Proximity Switches, Type 9701 Pulse Type Long Range Proximity Switches, Photo Electric Switches and Optical Position Detectors.
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